Course 817 - Steel Erection Safety

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Welcome!

Hi, and welcome to the course. If you are a safety manager, supervisor, committee member, or someone who is entering into the occupational safety and health field, this course will help you understand your important responsibilities.

Here's how it works (Read this... it's important!)

  1. Study each course module. To start, click on the course "Modules" tab above. On average, it takes about 30 minutes to one hour to complete each module, including the module quiz. Take your time and make sure you understand the course material.

  2. Complete each module quiz. Each quiz is five questions. When you submit the quiz, a new web page will load with instant feedback on your answers. After you complete the quiz, start on the next module. There is no need to wait! No hurry either. You are in control of the pace of learning.

  3. If you have questions as you study, just send us an email.

    Course 817 Certificate
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  5. Complete and submit the final course exam.
    • Final exams consist of 25 questions.
    • To meet OSHA requirements, you must pass the final exam with at least a 70% score.
    • If you do not pass the exam, you may retake the exam.
    • If you pass the exam, you may not retake the exam just to raise your score.
    • Most final exam questions are derived from module quizzes.

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Have fun and study hard. To start, just click on "Introduction" above.

Course Introduction

Despite being covered since 1971 under the original steel erection standard, America's 56,000 steel erectors continue to suffer 35 fatal accidents per year, a rate of one death per 1,600 workers. OSHA estimates 30 of those deaths, as well as nearly 1,150 annual lost-workday injuries, can be averted by compliance with provisions of OSHA's 1926 Subpart R Standard, developed with industry and labor through negotiated rulemaking.

The Bureau of Labor and Statistics lists steel erection as one of the top 10 most hazardous occupations. Steel erection work includes heavy duty high rise structures, metal buildings, and even signs. Steel erection is often the skeletal core of bridges, office buildings, commercial, retail, and industrial structures.

The OSHA steel erection standard is intended to protect employees from steel erection hazards when involved in the construction, alteration, or repair of:

  • single-story buildings
  • multi-story buildings
  • bridges
  • other structures where steel erection occurs

The requirements apply to all employers engaged in steel erection unless otherwise specified. It does not cover electrical transmission towers, communication and broadcast towers, or tanks. See examples of steel erection activities here.

Course Objectives

After completing this course and successfully passing the final exam, you should be able to:

  • Describe initial site preparation activities including site layout and pre-planning.
  • List the components of a site-specific erection plan.
  • Identify crane hoisting and rigging hazards and best practices during steel erection.
  • Describe crane operator and rigger inspection responsibilities.
  • Discuss methods of preventing structural collapse.
  • Identify safe work practices related to walking/working surfaces and decking.
  • Identify safe work practices related to installation of beams, bracing, bridging, joists, girders and columns.
  • Describe safe procedures for landing and placing loads on decking and joists.
  • Describe the hazards and safe practices for erecting systems-engineered buildings.
  • Identify fall protection systems used in steel erection operations.
  • Define and list safety requirements for a Controlled Decking Zone (CDZ).
  • Describe general and special safety training requirements for steel erection operations.

Course 817 Final Exam

Congratulations on finishing the coursework! To pass the exam, you must achieve a minimum score of 70%. It is OSHAcademy's policy to protect the integrity of our exams and, as a result, we do not provide missed questions to students. We do provide missed-question module section references for study should you wish to retake the exam.

After you have studied all of the course material and taken the module quizzes, you can take the final exam. The module quizzes are optional, but we highly recommend you take each quiz, as the questions are similar to those on the final exam.

This is an open book exam. As you are taking the exam, if you find a question you are unsure of, you should use the course study guide or course web pages to research the correct answer. Don't worry if you fail the exam. You can study and retake the exam when you are ready.

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Take the Final Exam

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Course 817 Study Guide. You can save this study guide to your computer for offline studying, or print the study guide if you prefer.

Glossary

Anchored bridging means that the steel joist bridging is connected to a bridging terminus point.

Bolted diagonal bridging means diagonal bridging that is bolted to a steel joist or joists.

Bolts. Shop bolts are used to sub-assemble steel structures at the shop, whereas field bolts are shipped out to the field to assemble steel structures at the job site by construction crews.

Bridging clip means a device that is attached to the steel joist to allow the bolting of the bridging to the steel joist.

Bridging terminus point means a wall, a beam, tandem joists (with all bridging installed and a horizontal truss in the plane of the top chord) or other element at an end or intermediate point(s) of a line of bridging that provides an anchor point for the steel joist bridging.

Choker means a wire rope or synthetic fiber rigging assembly that is used to attach a load to a hoisting device.

Cold forming means the process of using press brakes, rolls, or other methods to shape steel into desired cross sections at room temperature.

Column means a load-carrying vertical member that is part of the primary skeletal framing system. Columns do not include posts.

Competent person (also defined in §1926.32) means one who is capable of identifying existing and predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them.

Connector means an employee who, working with hoisting equipment, is placing and connecting structural members and/or components.

Constructability means the ability to erect structural steel members in accordance with subpart R without having to alter the overall structural design.

Construction load (for joist erection) means any load other than the weight of the employee(s), the joists and the bridging bundle.

Controlled Decking Zone (CDZ) means an area in which certain work (for example, initial installation and placement of metal decking) may take place without the use of guardrail systems, personal fall arrest systems, fall restraint systems, or safety net systems and where access to the zone is controlled.

Controlled load lowering means lowering a load by means of a mechanical hoist drum device that allows a hoisted load to be lowered with maximum control using the gear train or hydraulic components of the hoist mechanism. Controlled load lowering requires the use of the hoist drive motor, rather than the load hoist brake, to lower the load.

Controlling contractor means a prime contractor, general contractor, construction manager or any other legal entity which has the overall responsibility for the construction of the project – its planning, quality and completion.

Critical lift means a lift that (1) exceeds 75 percent of the rated capacity of the crane or derrick, or (2) requires the use of more than one crane or derrick.

Dangerous equipment – Equipment such as pickling or galvanizing tanks, degreasing units, machinery, electrical equipment, and other units which, as a result of form or function, may be hazardous to employees who fall onto or into such equipment.

Decking hole means a gap or void more than 2 inches (5.1 cm) in its least dimension and less than 12 inches (30.5 cm) in its greatest dimension in a floor, roof or other walking/ working surface. Pre-engineered holes in cellular decking (for wires, cables, etc.) are not included in this definition.

Derrick floor means an elevated floor of a building or structure that has been designated to receive hoisted pieces of steel prior to final placement.

Double connection means an attachment method where the connection point is intended for two pieces of steel which share common bolts on either side of a central piece.

Double connection seat means a structural attachment that, during the installation of a double connection, supports the first member while the second member is connected.

Erection bridging means the bolted diagonal bridging that is required to be installed prior to releasing the hoisting cables from the steel joists.

Fall restraint system means a fall protection system that prevents the user from falling any distance. The system is comprised of either a body belt or body harness, along with an anchorage, connectors and other necessary equipment. The other components typically include a lanyard, and may also include a lifeline and other devices.

Final interior perimeter means the perimeter of a large permanent open space within a building such as an atrium or courtyard. This does not include openings for stairways, elevator shafts, etc.

Girt (in systems-engineered metal buildings) means a “Z” or “C” shaped member formed from sheet steel spanning between primary framing and supporting wall material.

Headache ball means a weighted hook that is used to attach loads to the hoist load line of the crane.

Hoisting equipment means commercially manufactured lifting equipment designed to lift and position a load of known weight to a location at some known elevation and horizontal distance from the equipment’s center of rotation. “Hoisting equipment” includes but is not limited to cranes, derricks, tower cranes, barge-mounted derricks or cranes, gin poles and gantry hoist systems. A “come-a-long” (a mechanical device, usually consisting of a chain or cable attached at each end, that is used to facilitate movement of materials through leverage) is not considered “hoisting equipment.”

Leading edge means the unprotected side and edge of a floor, roof, or formwork for a floor or other walking/working surface (such as deck) which changes location as additional floor, roof, decking or formwork sections are placed, formed or constructed.

Lower levels – Those areas or surfaces to which an employee can fall. Such areas or surfaces include, but are not limited to, ground levels, floors, platforms, ramps, runways, excavations, pits, tanks, material, water, equipment, structures.

Metal decking means a commercially manufactured, structural grade, cold rolled metal panel formed into a series of parallel ribs; this includes metal floor and roof decks, standing seam metal roofs, other metal roof systems and other products such as bar gratings, checker plate, expanded metal panels, and similar products. After installation and proper fastening, these decking materials serve a combination of functions including, but not limited to: a structural element designed in combination with the structure to resist, distribute and transfer loads, stiffen the structure and provide a diaphragm action; a walking/working surface; a form for concrete slabs; a support for roofing systems; and a finished floor or roof.

Multiple lift rigging means a rigging assembly manufactured by wire rope rigging suppliers that facilitates the attachment of up to five independent loads to the hoist rigging of a crane.

Opening means a gap or void 12 inches (30.5 cm) or more in any dimension in a floor, roof or other walking/working surface. For the purposes of this subpart, skylight and smoke domes that do not meet the strength requirements of 1926.754(e)(3) shall be regarded as openings.

Permanent floor means a structurally completed floor at any level or elevation (including slab on grade).

Personal fall arrest system means a system used to arrest an employee in a fall from a working level. A personal fall arrest system consists of an anchorage, connectors, a body harness and may include a lanyard, deceleration device, lifeline, or suitable combination of these. The use of a body belt for fall arrest is prohibited.

Positioning device system means a body belt or body harness rigged to allow an employee to be supported on an elevated, vertical surface, such as a wall or column and work with both hands free while leaning.

Post means a structural member with a longitudinal axis that is essentially vertical, that: (1) weighs 300 pounds or less and is axially loaded (a load presses down on the top end), or (2) is not axially loaded, but is laterally restrained by the above member. Posts typically support stair landings, wall framing, mezzanines and other substructures.

Project structural engineer of record means the registered, licensed professional responsible for the design of structural steel framing and whose seal appears on the structural contract documents.

Purlin (in systems-engineered metal buildings) means a “Z” or “C” shaped member formed from sheet steel spanning between primary framing and supporting roof material.

Qualified person (also defined in §1926.32) means one who, by possession of a recognized degree, certificate, or professional standing, or who by extensive knowledge, training, and experience, has successfully demonstrated the ability to solve or resolve problems relating to the subject matter, the work, or the project.

Safety deck attachment means an initial attachment that is used to secure an initially placed sheet of decking to keep proper alignment and bearing with structural support members.

Shear connector means headed steel studs, steel bars, steel lugs, and similar devices which are attached to a structural member for the purpose of achieving composite action with concrete.

Steel erection means the construction, alteration or repair of steel buildings, bridges and other structures, including the installation of metal decking and all planking used during the process of erection.

Steel joist means an open web, secondary load-carrying member of 144 feet (43.9 m) or less, designed by the manufacturer, used for the support of floors and roofs. This does not include structural steel trusses or cold-formed joists.

Steel joist girder means an open web, primary load-carrying member, designed by the manufacturer, used for the support of floors and roofs. This does not include structural steel trusses.

Steel truss means an open web member designed of structural steel components by the project structural engineer of record. For the purposes of this subpart, a steel truss is considered equivalent to a solid web structural member.

Structural steel means a steel member, or a member made of a substitute material (such as, but not limited to, fiberglass, aluminum or composite members). These members include, but are not limited to, steel joists, joist girders, purlins, columns, beams, trusses, splices, seats, metal decking, girts, and all bridging, and cold formed metal framing which is integrated with the structural steel framing of a building.

Systems-engineered metal building means a metal, field-assembled building system consisting of framing, roof and wall coverings. Typically, many of these components are cold-formed shapes. These individual parts are fabricated in one or more manufacturing facilities and shipped to the job site for assembly into the final structure. The engineering design of the system is normally the responsibility of the systems-engineered metal building manufacturer.

Tank means a container for holding gases, liquids or solids.

Unprotected sides and edges means any side or edge (except at entrances to points of access) of a walking/working surface, for example a, floor, roof, ramp or runway, where there is no wall or guardrail system at least 39 inches (1.0 m) high.

Walking/working surface means any surface, whether horizontal or vertical on which an employee walks or works, including, but not limited to, floors, roofs, ramps, bridges, runways, formwork, beams, columns, trusses and concrete reinforcing steel but not ladders, vehicles, or trailers, on which employees must be located in order to perform their job duties.

Endnotes

1. Occupational Safety and Health Administration. (2016). Steel Erection Inspection Guide. Retrieved from: https://www.osha.gov/SLTC/etools/steelerection/inspection.html

2. Occupational Safety and Health Administration. (2016a). Steel Erection eTool. Retrieved from: https://www.osha.gov/SLTC/etools/steelerection/index.html

3. Occupational Safety and Health Administration. (2016c). Steel Erection. Retrieved from: https://www.osha.gov/doc/steelerection/

4. Occupational Safety and Health Administration. (2015). Program Directive A-251. Retrieved from: http://www.orosha.org/pdf/pds/pd-251.pdf

5. Centers for Disease Control. (2013). Structural Steel Design, Education Module. Retrieved from: http://www.cdc.gov/niosh/docs/2013-136/pdfs/structural-steel-ptd-module.pdf